lbhsbz
Putting on the brakes
- Joined
- Jan 11, 2010
- Messages
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I never knew calipers where this sought after.
Cool niche business.
Every car needs brakes.
I never knew calipers where this sought after.
Cool niche business.
Every car needs brakes.
True, I don't work on cars as a hobby and never thought of rebuilding them.
BAM!
Got this message this morning:
“ Hello,
We have over 300 early Porsche 356C 911 912 914 924 930 944 core calipers in stock.
Would you be interested in rebuilding for me?”
I guess I’m doing something right…
Awesome. Hope it works out for you!!!
All I can think about is how much it’s gonna suck blasting that many calipers…if I get this deal, I’ll probably buy a tumble blaster
Cad plating is sub'd out to a local shop that does a ton of aerospace stuff...they're not cheap at $1.40 or so per lb (zinc is anywhere from $0.35-$0.75/lb) and they're slow but the quality is the best I've seen. With my margins on these, they could double their price and I wouldn't care.That's awesome. So you are blasting, plating, and rebuilding them all in house?
Customer sent some pictures after install on a badass 914
View attachment 1040770 View attachment 1040771
That is great looking car. If that is the level of cars that your products are going on be sure to request images. This is one of the most helpful tools that I use even to this day in my 30 years of my carrier. Allows you instant credibility even for the new guy. Same thing I tell my son often. You become the solution to customers problems and you will have more business than you know what to do with. Then you can pick and choose and do the more profitable jobs.
This last week was pretty good.
I went down to San Diego on Tuesday morning to meet a couple guys who sold me all those Porsche cores a month or so ago. The shop has bought back about 6 sets of finished units, and then my cores were gone again so I had to go get them. Also delivered a set to the guy I originally talked to...he's kind of a somebody in the porsche world...has at least 10 cars on the property in various buildings and had just gotten back from bringing 2 of them to monterey. Grabbed 10 more cores from the shop and on the way home had 2 hits from ebay that turned into 4 wheels were caliper sales each...I had everything in stock.
An old centric customer called and wondered if I could rebuild a 4 wheel set of 914s because they've looked everywhere and couldn't find any...they about shit when I told them I could drop off a set in 15 minutes. Then another guy found me and showed up at the house for more 914 stuff, and a 3rd guy hit me up and bought another full set of 914 calipers. Shipped out another 7-8 sets that I've had for a while waiting on various things. Outta the 30 sets I got back from plating last wed....there are about 8 left (some were already spoken for)...lol and now I'm about out of everything again. Profit on every unit is between $80-100.
I saw a facebook post on one of the Porsche pages and ended up buying $4000 worth or cores from some dude back in NC or somewhere...should be here next week...I showed him my work, he owns a parts store and wants to stock about 10 sets. I'm hoping I can get ahead of things a bit if build 20 sets of each of about the 5 hot applications. All my profits are going to buying cores right now. I'm buying everything I can find, regardless of price. Nobody but me has anything in stock and all the other guys are 3-4 weeks lead time to rebuild customer cores....that doesn't work if you're a shop with a customer car on the rack...they need 'em now...which reminds me, a guy with a shop in VA hit me up on ebay and called me...he wants to stock 5 sets too.
Although I got a call and sold 250 sets of the stupid Ford Transit bolt kits last week to huge nationwide distributor because my Chinese competitor was backordered....the whole reason I even started this business, that product line is a pain in the ass because it isn't unique and the customer base are more commodity shoppers...who I'm tired of dealing with. Once these are gone I'm not gonna get any more I don't think. Restoring calipers is much more enjoyable than putting bolts in bags all day.
At this rate, I may pass on the website because I can't handle more work. The next thing I do, after I get ahead with parts, is to find an accountant/book keeper because I've been slacking and really need help in that area...if anyone has any suggestions or referals, I'd be very grateful for that. One of these days there might be enough money left to pay myself too...
This is awesome. I'm assuming you have found a few different Porche websites or forums. It sounds to me like your name/brand is getting out there somehow. I've been amazed at what you can get in niche markets. The old bronco forums are a great example. Vehicle specific will all kinds of aftermarket or upgraded factory options instead of ordering from a 4 wheel parts warehouse. I'd say you are definitely on the right track here.![]()
What is it?I got a new toy....bought it from an outboard shop just south of Chicago and had it shipped out....picked it up at my buddy's warehouse on Friday. Got it unloaded Saturday, spent saturday afternoon and half of sunday trying to make it run.
View attachment 1051398 View attachment 1051399
Start cap on the blast wheel motor was bad...so I changed that and it still wouldn't start. Took, the motor apart and found burned contacts on the speed switch so they wouldn't engage the start cap. Cleaned those up and it'll up and running. Ran a batch of caliper cores for over an hour and they still looked like shit. Had to make a few changes...now it works very nicely.
More later.
Tumble shot blasterWhat is it?
Sent from my SM-G973U using Tapatalk
sure...send me a PM. As long as they're hydraulic (I'm not ready for air disc calipers yet...no source on parts)Wanna rebuild my moho caliper's ?
How loud is it? I can imagine putting bricks in my dryer and turning it on…
You've been to my house...it's in the back garage, and with the garage door open, I can barely tell it's running sitting on my patio. The drum spins very slow. The dust collector fan drowns out most of the other noise...lol.
You have to raise your voice a bit to have a conversation standing next to it.
It'll hold 200lbs. The more parts I put it it, the shorter distance each one falls and the quieter it gets. Optimal is about 1/2 full on the basket. I just grabbed some junk calipers I had laying around and threw them in there for test purposes...I don't have anything else torn down right now.
Leave something in there long enough and the whole part will disappear. It’ll take off powdercoat and rust and scale and whatever.Is there a limit to part size and does it mess with any tolerances? Pretty neat. Congrats on the new toy. You gonna toss everything into the cleaner from now on? Does it remove powder coat or other coatings or mainly just grime?
Tumble shot blaster
grab a bunch of crusty stuff like this…
View attachment 1051643
take them apart and throw the castings in the machine…turn it on and have a beer…and walla
View attachment 1051644
this was a 8 minute cycle after I made some some changes…it needs a solid 12-15 minutes.
There is a gravity fed 10” paddle wheel in the bottom that spins at 3400rpms and slings steel shot at the basket. The basket rotates at about 5rpms and gently tumbles the parts. Works great on cast iron and steel.
i could put a 1750rpm blast wheel motor on it and switch finer stainless steel shot and aluminum will come out looking polished/burnished.
the blast wheel is at about 5:00, and so is the blast stream. The basket was turning clockwise and dragging the parts away From the blast stream. The parts also weren’t tumbling…just sliding around at the bottom of the basket. I put a bunch of bolts through the basket for grip and reversed the basket drive motor so now the parts get drawn into the blast stream and tumble. Works properly now
I love this thread. I'm also jealous. I so should be doing something like this. I love niches that others have ignored.
Had a call from the bank yesterday (B-of-A) and the nice woman introduced herself as my local branch small business consultant. SWEET!! She asked me to come by for a mask to mask meeting today, which I did (she has great tits) As it turns out, I qualify for platinum status! No more fees for anything, and I have a special phone number to call to get a person, rather than an hour of recordings. She seems cool and has a friend who owns an accounting office, so I'll call him tomorrow maybe. She also needs brakes, so I imagine that job will earn me some favors. we shall see.
I bought a automatic parts washer last week. Up until now, I've been using a little 10qt ultrasonic deal which will do a pair at a time. On tuesday, I have a pallet showing up with 90 calipers on it. Sooner I finish up, sooner I get paid.... no time for any "one at a time" bs. There is plenty of room in the profits for job for this shot blaster and parts washer...and they'll work for more than just this, so it was a no brainer.
Yes.Speaking of brakes you still have those ones you showed me?
It's been a slow month what with my toe getting chopped off and all....out of stock on about everything and couldn't really spend much time on my feet until a couple days before the surgery, which then put me down for another week. Anyway...been back after it since middle of last week in a limited capacity....tore down 600lbs of cores (1/2 mine, 1/2 part of the big 300 piece order from a very understanding customer) and got them cleaned, blasted, and off to the plater this morning. Then tore down another 40 or so calipers before I called it beer time about 11:00 today (I started at 3:30). Spoke with an eBay customer yesterday who mentioned he's buddies with the owner of a very big porsche parts supplier, gave me the contact info and told me to call and name drop....so I did. Turns out, I've talked to the guy a bunch when I was at Centric. Also turns out he sent a pallet of early porsche calipers to get rebuilt over a year ago and they lost them. He had a call a few months ago that they found them but didn't have the parts to rebuild them (I received a call about that time because I have the parts, but as soon as the higher ups realized who they'd be buying from...they put a stop to it..lol). So...he's having them transfer that pallet to the warehouse 20 minutes away from me which I'm to pick up next week, and he's putting another pallet together with 100 or so cores and shipping them to me to rebuild. Since I am the only one that has ALL the parts to rebuild a certain popular porsche caliper, he also ordered 30 rebuild kits for resale from me. The whole deal should be good for $15-20K.
Lots more components showing up daily...and I'm having about 10 components developed that don't exist in the aftermarket. If anyone need Dexter trailer caliper rebuild parts....lemme know in a few months....I'll have reasonably priced kits available.
I spend time on the phone with as many customers as I can...and it's doing exactly what I hoped it would. The guy mentioned bought a set on ebay from me, but didn't read the description and didn't pay the core deposit, and failed to respond to my messages so I cancelled his order. Every message includes my phone number with a request to call with any concerns or questions, and he did, about a week later...after I'd sold his calipers (my last finished set) to another customer.
I spoke with the customer "B" this afternoon and he was in no hurry so gave me the green light to send the last set to customer "A" who is in a hurry. Everyone is happy, and I'm happy too. This is about the 4th time I've made calls to adjust shipping priorities and every customer has been onboard and more than helpful. It's amazing what happens when you don't talk to customers using rules out of a fucking employee handbook. Another guy called me up that I sold some british stuff to and took a set of my calipers down to a big british shop he knows in Seattle and showed them the "jewelry" as he put it....and told me I should be expecting a call from them and at least a pallet in the near future.
Over 300 sets of calipers sold so far, not a single defective return....all happy customers. This is the way it should be.
…It's been a slow month what with my toe getting chopped off and all....out of stock on about everything and couldn't really spend much time on my feet until a couple days before the surgery, which then put me down for another week. Anyway...been back after it since middle of last week in a limited capacity....tore down 600lbs of cores (1/2 mine, 1/2 part of the big 300 piece order from a very understanding customer) and got them cleaned, blasted, and off to the plater this morning. Then tore down another 40 or so calipers before I called it beer time about 11:00 today (I started at 3:30). Spoke with an eBay customer yesterday who mentioned he's buddies with the owner of a very big porsche parts supplier, gave me the contact info and told me to call and name drop....so I did. Turns out, I've talked to the guy a bunch when I was at Centric. Also turns out he sent a pallet of early porsche calipers to get rebuilt over a year ago and they lost them. He had a call a few months ago that they found them but didn't have the parts to rebuild them (I received a call about that time because I have the parts, but as soon as the higher ups realized who they'd be buying from...they put a stop to it..lol). So...he's having them transfer that pallet to the warehouse 20 minutes away from me which I'm to pick up next week, and he's putting another pallet together with 100 or so cores and shipping them to me to rebuild. Since I am the only one that has ALL the parts to rebuild a certain popular porsche caliper, he also ordered 30 rebuild kits for resale from me. The whole deal should be good for $15-20K.
Lots more components showing up daily...and I'm having about 10 components developed that don't exist in the aftermarket. If anyone need Dexter trailer caliper rebuild parts....lemme know in a few months....I'll have reasonably priced kits available.
I spend time on the phone with as many customers as I can...and it's doing exactly what I hoped it would. The guy mentioned bought a set on ebay from me, but didn't read the description and didn't pay the core deposit, and failed to respond to my messages so I cancelled his order. Every message includes my phone number with a request to call with any concerns or questions, and he did, about a week later...after I'd sold his calipers (my last finished set) to another customer.
I spoke with the customer "B" this afternoon and he was in no hurry so gave me the green light to send the last set to customer "A" who is in a hurry. Everyone is happy, and I'm happy too. This is about the 4th time I've made calls to adjust shipping priorities and every customer has been onboard and more than helpful. It's amazing what happens when you don't talk to customers using rules out of a fucking employee handbook. Another guy called me up that I sold some british stuff to and took a set of my calipers down to a big british shop he knows in Seattle and showed them the "jewelry" as he put it....and told me I should be expecting a call from them and at least a pallet in the near future.
Over 300 sets of calipers sold so far, not a single defective return....all happy customers. This is the way it should be.
Good to see you finished up the strong and looking into 2022. What about small batch laying yourself? Might not be possible but at least you are not dipping 24th aluminum stock lengths so the tanks could small. LOLYear end update:
Without actually looking at the books, I think I did about 50K in total sales this year....which ain't bad for running things out of my garage and selling on ebay I don't think. Not much money to show for it, as a lot of it went towards core/component inventory (that should last me a while) and equipment/tooling...but I'm in the black, barely.
Next year is looking good.
I just finished up the 1st pallet of rebuilds for the customer who found me on ebay....should ship next week.
I started getting a few calls from customers of my old boss who asked if the bolt kits would be available through my old boss's company, since it would make their life easier. I made a phone call and he asked for 1000 sets (considerably lower pricing than normal, but I'm still doing OK)...delivered 1/4 of it Monday morning, then they changed the part number and bar code so I had to throw away 760 bags/labels and start over....I'm billing for my time on that.
Pallet that my old company lost just showed up at the local warehouse so I'm picking that up monday and getting started....that should go quick if I can get my plater back on track.
Plating has been a bitch. My primary outfit took 5 weeks to knock out the last 600lb batch....which is absurd. I tried a few more guys, one of which charged me double what the primary guys do and only did a shitty job with zinc rather than cadmium with a flash of zinc on top of it, and invoiced it as Cad...so after ripping him a new asshole he tore up the bill. Found another small shop that does mostly piecework that nailed it on a samples I brought them, but for larger runs, they want almost $5/lb, which is more than triple what I'm paying now...so that won't work...or it might, I haven't decided yet. I could simply raise my prices $50/set and have absolutely badass plating that is as close to or better than the actual OEM Porsche color and finish, but I'm not sure if customers would bite. I may try it anyway....it's that good.
Lots of work lined up for next month. Adding more product daily. Just bought a 55 gallon drum full of 1960s and 1970s BMW cores, so I'll get those done up and start marketing to some BMW shops.
Haven't pissed off any customers this week, so there's that. lol.
I could run Zinc I think...under the radar, but I don't have the room and it would be a pain in the ass. No way am I doing Cad...that's a shitstorm waiting to happen if the wrong agencies found out about it.Good to see you finished up the strong and looking into 2022. What about small batch laying yourself? Might not be possible but at least you are not dipping 24th aluminum stock lengths so the tanks could small. LOL
I wouldn't quite call mine successful, yet. This week has really cut into my beer drinking...I've been busy as shit. It's fun.Always awesome to see someone succeeding in their own business venture. I'm always curious how successful business start.