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Opinions on pro charger ?

DarkHorseRacing

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It will increase the total amount of boost at max RPM. Boost rises in conjunction with RPM with Centrifugal blowers.
You have to set them to make the peak boost you want at max operating RPM, and then you only get what you can down low as it spins up.
So you can’t run a blow off valve or wastegate of sorts to get up to max boost early and then just bleed off the excess to keep the boost constant the rest of the rpm band?
 

Rajobigguy

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So you can’t run a blow off valve or wastegate of sorts to get up to max boost early and then just bleed off the excess to keep the boost constant the rest of the rpm band?
Yes you can but you may not want too. With a centrifugal blower pressure vs rpm is not a linear function . A lot of things go into the equation such as. Blower wheel diameter and blade pitch but just as an example let’s say that doubling blower speed has the effect of quadrupling the output pressure and in doing so you are also quadrupling the heat generated. You can end up chasing your tail trying to find the right balance of how much pressure/heat your system can live with.
 
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Bigbore500r

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So you can’t run a blow off valve or wastegate of sorts to get up to max boost early and then just bleed off the excess to keep the boost constant the rest of the rpm band?
It's possible and has been done, some guys try to get a little more boost down low, other use it on an actuated switch to limit boost in lower gears for traction, similar to a boost controlled wastegate for a turbo. In the case where you are trying to increase boost down low, it will require you to spin the blower faster as you were discussing. When the wastegate is on the charge side of the system bleeding off boost, it is called a bypass valve. The issue with using a bypass valve to set your boost pressure at redline is you are spinning the blower harder than needed, which takes HP and creates more heat - but you aren't geting the benefits of the added boost. It will lose efficiency and make less HP at the same boost, because it is requiring more HP to spin faster than needed, and with reduced charge dencity (hotter IAT's). You wouldn't want to make a severe boost adjustment using a setup like that - like spinning it to make 15 PSI, but limiting it to 6PSI.

Positive displacement blowers like a whipple, magnacharger, etc have a bypass valve usually integrated into the blower manifold, but they have to as they would be making boost just cruising at low rpm's, due to how quickly they build boost. But - the bypass closes when throttle is applied (vacuum drops off) and it is not used to limit boost pressure, so it doesn't affect efficiency at WOT. Instead of being used to limit max boost pressue, it is simply preventing the blower from going into boost during low-load / low rpm operation. Different result.
 

Rajobigguy

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So, you're not confident in the physics you outlined? 10-4.

I do not see how a blower, even at a low 5psi, will increase the life of any engine. You're adding additional drag to spin it and putting more heat in a motor. Adding more stresses across the board. I'm not an engine builder or engineer, but I can at least say it does not make any sense to me.
Ok so since you’re not an engineer or builder (and I’m not talking down to you so please don’t take it that way) look at it like this. If the parasitic drag that you talk about was greater then the benefit that receive you would be loosing hp rather than gaining it when you add a blower. Yes heat can be an issue but at 5 psi you aren’t generating a lot and if its enough to be a concern then a small intercooler can handle that.
 

Dirty Daytona

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My dad had a procharged 540 years ago. Boost curve started about 4000 rpm. They build boost on the top end and not down low. It was intercooled from the lake water. Pro chargers like RPM. If you can spin a motor to 6200-6400 it will make some serious power.

This is a great point that I failed to mention as well on Merc/EFI The factory fuel cut rev limiter needs to be a eliminated, mefi tuned and major upgraded fuel system with boost reference regulator and go with an MSD ignition with spark cut rev limiter. The plug that worked best for me was an R5671A8 @ .035
Even with 5 pounds of boost on that application I would run about 20% 100 LL with pump 91 and a1/2 ounce per gallon of MMO. Your Pro charger intercoolers are fed by very small half-inch forced water feed so do yourself a favor and put a little plastic attwood or equalivent strainer on the inlet. That little line gets clogged easily with all the shit in the river/havasu water.
I will have to look and see if there is a strainer on the water feed line. I bought the bought, stuck it in storage and went home. Coming out first weekend in August. Thanks for the great info.
 

DarkHorseRacing

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I will have to look and see if there is a strainer on the water feed line. I bought the bought, stuck it in storage and went home. Coming out first weekend in August. Thanks for the great info.
If you bought it and stuck it in storage and then plan to use it, I would seriously advise you to get the boat fully serviced before first use. You have no idea what you bought has been serviced properly and you could have a real short day followed by an expensive repair bill that could have been avoided.
 

Dirty Daytona

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If you bought it and stuck it in storage and then plan to use it, I would seriously advise you to get the boat fully serviced before first use. You have no idea what you bought has been serviced properly and you could have a real short day followed by an expensive repair bill that could have been avoided.
It was just serviced, he gave me the paperwork.
 

02HoWaRd26

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I'd think @02HoWaRd26 would have some input since he drug his boat back east to have Procharger installed at the factor on his boat.

Pro-charger has been in the marine game a loooooong time and I've never heard anyone have direct negative comments about them.

The way I understand it also, Pro-Chargers build boost slower than say a whipple or old school roots blower so they are easier on the drive(s), especially when planing and what not.

My personal opinion on this specific set up is low boost only adding 100hp is well worth leaving it in place and enjoying it.
Yea they used my boat for their Beta and finalized the kit for the Mercury 525. I absolutely love it i haven’t had a lick of issue with the blower, had a few fuel delivery gremlins at the beginning but both ProCharger as well Deatch Werks went above and beyond to assist with dealing with and getting it all dialed in.
Mine makes more power at the bottom than stock as i can pull a 32p to plane and doubt i could with just the 525 alone. But when it comes into boost it pulls so incredibly hard, it’ll literally bury you in the seats.
I think Peter's only complaint with the procharger is that his bimini doesnt fit 😆
@02HoWaRd26
Yea yea i think i finally got it handled, but won’t be able to test it for another week or so! And thinking about that before hand as you told me the other day, shiiiiit I’ll toss that bimini in the dumpster before ditching the PC 🤣
It will increase the total amount of boost at max RPM. Boost rises in conjunction with RPM with Centrifugal blowers.
You have to set them to make the peak boost you want at max operating RPM, and then you only get what you can down low as it spins up.
So yes and no, and this is per ProCharger, they make different housings for different levels and rpm’s for boost. They also have some sort of clutching inside as well. I can start making boost at as little as 2900/3000rpm or at as high as 4000 rpm depending upon how you throttle it. Hard to grasp for myself but that’s simply watching the boost gauge and the VesselView.
 

mash on it

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Horsepower hours.
Top fuel, 4 seconds.
7fuckin3, 600 thousand fukkin miles and more.

You're choice

Dan'l
 

Bigbore500r

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Yea they used my boat for their Beta and finalized the kit for the Mercury 525. I absolutely love it i haven’t had a lick of issue with the blower, had a few fuel delivery gremlins at the beginning but both ProCharger as well Deatch Werks went above and beyond to assist with dealing with and getting it all dialed in.
Mine makes more power at the bottom than stock as i can pull a 32p to plane and doubt i could with just the 525 alone. But when it comes into boost it pulls so incredibly hard, it’ll literally bury you in the seats.

Yea yea i think i finally got it handled, but won’t be able to test it for another week or so! And thinking about that before hand as you told me the other day, shiiiiit I’ll toss that bimini in the dumpster before ditching the PC 🤣

So yes and no, and this is per ProCharger, they make different housings for different levels and rpm’s for boost. They also have some sort of clutching inside as well. I can start making boost at as little as 2900/3000rpm or at as high as 4000 rpm depending upon how you throttle it. Hard to grasp for myself but that’s simply watching the boost gauge and the VesselView.
Yes, you can run a smaller compressor housing and it will change the compressor map and be more efficient at lower boost levels, but at the expense of total HP it can support.

I've never head of internal "clutching", but they did recently come out with a variable drive system / smart controller to overdrive the blower at low speeds and tailor the boost level / curve thru the RPM range. Pretty bad ass, don't know anyone who has played with one yet but this is on their website:

 

farmo83

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A family friend of ours had a 26 daytona with inthink an m5. Ran great for years until.he upgraded.
 

02HoWaRd26

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Yes, you can run a smaller compressor housing and it will change the compressor map and be more efficient at lower boost levels, but at the expense of total HP it can support.

I've never head of internal "clutching", but they did recently come out with a variable drive system / smart controller to overdrive the blower at low speeds and tailor the boost level / curve thru the RPM range. Pretty bad ass, don't know anyone who has played with one yet but this is on their website:

I’ll see exactly but that’s how i recall them explaining it. It almost sounded similar to a Variable Vein Turbo but it’s also very possible that i completely misunderstood what they explained.
 

Racey

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Let me try to explain the physics of that.
In a normal 4 cycle engine you are constantly loading and unloading the rod
Because during the intake cycle you are sucking air in so you are unloading the rod and rod bearing. Then during the compression cycle you are applying load to the rod and bearing. If you have forced induction then the rod is never completely unloaded so the bearing maintains a consistent hydrodynamic film throughout the entire cycle. That’s why I say that with low boost you may very well be extending bearing life.
You may also be doing your intake valves a favor but the physics behind that are more complicated than I care to spend the time typing on my phone.

The theory is correct, but in practice the amount of force imparted by a couple psi of air on the piston surface is absolutely miniscule compared to the inertial forces needed to reverse it's direction, let alone in comparison to the combustion forces applied to the upper bearing half. Combustion forces are into the tens of thousands of psi.

If you are running proper bearing clearance combined with the correct oil weight and pressure these forces are completely irrelevant to "wear" as the oil is doing it's job stopping the surfaces from ever touching anyway.
 

Racey

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So you can’t run a blow off valve or wastegate of sorts to get up to max boost early and then just bleed off the excess to keep the boost constant the rest of the rpm band?

Yes, it's called the throttle 😆. If you have drive by wire this can be automated with a good efi computer. If you ha e a cable throttle it's called ME-fi 🤣
 
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