WELCOME TO RIVER DAVES PLACE

1375 Mile Adventure into the Unknown | Arrive and Drive

Sportin' Wood

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I'm weird; so is my wife.
As you get older you sometimes set your mind to something that people won't understand. This is one of those stories.


It took us almost 20 years to achieve our goal of living in Montana. Some might fancy us separatists, homesteaders, preppers. Depending on your perception that might be true. I don't want to share details of our jobs, but we both work remote. It took that posturing to be able to live in Montana. Montana makes this adventure uniquely possible. Montana does not care if your car is a gross polluter, Montana don't care if your car is old. Montana only asks you to register your ten year old truck once for life. I like old trucks, and so does Montana.

Montana also makes servicing a new car a bit more challenging. Sure you may have a warranty on that fancy new truck, but the nearest dealership might be an hour away and no guarantee they have a service department that can fix it, or are able to get parts. A brand new broke truck is no better than a broke down old truck. Except there are decent parts houses in every small town and they get parts mostly next day from Spokane. Old trucks don't have as many sensors and emission controls that can trigger a limp mode. Problem is, in Montana, old cars and trucks are rusty, beat down tools.

I wanted an EMP proof truck, but not because I fear an atmospheric nuclear event. We all should fear that type of thing; my interest is in a vehicle free from technology that I can make run no matter where in the west we might travel, but also because getting stuff fixed here in Rural America is easier for me to do myself as long as a computer diagnosis tool is not required. While I'm not a mechanic, I'm pretty handy with a wrench and have assembled a lifetime of tools fit for service.

That thing you hear the World Economic Forum say about owning nothing and like it, seems true. A new truck these days costs as much as our first house in Murrieta, California. The manufacturing process uses MTBF methodology to maximize profit and keep us Americans buying a new car every few years. I like all those fancy features, but I don't want to pay that kind of money for a truck I can't trust. How many stories have we heard about "Known Issues" like transmission failures? DPF failures, DEF sensor failures, ETC.

So for two years I've been researching and shopping for a truck. I narrowed it down to a 1998 Ram 12v 4x4 manual. What I learned is that people want a lot of money for that truck even if it is rung out. I came really close multiple times to winning one of those trucks, but something always prevented me from getting one. For those that don't know that truck, here is the details.
12 valve cummins, the only thing it really needs to run is actually a way to shut it off. The PCM controls 2 key elements. The heater grid and the fuel cut off. They will start without the heater grid and many people have ditched them. Fuel shut off can be converted to a manual system, or block the air flow. The NV4500 5 speed is just a gear box. The Dana 60 front end just needs a set of locking free spin hubs and a long side axle to be robust, the Dana 70 or even Dana 80 is a respectable rear end. The 12 valve can be modified to make a lot of power. Parts are easy to get your hands on.

The downside is the dash tends to self destruct, the paint is suspect, the interior in general is sub par when compared to new trucks. The factory automatic is weak sauce.

About two months ago I found a suitable substitute to the unicorn 98 12 v 5sp. A 1996 12 valve with an Allison Conversion. A unicorn of a different kind the truck was professional converted by CA conversions in Florida. I think many truck guys have all thought of the idea of a 12valve Allison with Dana axles would be just the hot ticket. Sure the Allison requires a PCM, but it is a stand alone control module and it is tunable. Plus this truck has an aluminum flat bed, and a history of retired owners that kept every receipt, a collection of service manuals and no rust. Those receipts coupled with the mileage lays out a truck that was completely rebuilt including a replacement motor, turbo, injectors, rear end steering box and the Allison 30K miles ago, with only 5K miles in the last 5 years.

Because I was going to have to take the money to buy this out of the stock market and I did not really need the truck, I ended up telling the owner I was going to pass on the opportunity. He was pulling the truck off the market because he was not getting any interested buyers. Seems anyone with available money, was not wanting to take money from the market. That was the end of our text messages.

Then last Tuesday I got rear ended by a speeding motorist who was distracted driving.

The truck I was driving is a limited edition AEV Bison zr2 Colorado. It has a 4 cyl duramax diesel and lockers front and rear, plus all the offroad goodies. The crash sent me to the hospital and scared hell out of my family. My SIL is a PA and was driving to work when he saw my crash. In moments I had my own personal Physician checking me out and getting my family to the hospital. Thankfully I was quickly released with a bad case of whiplash and a sore body. I've got a sinus infection they say and a deviated septum. (not from the crash, or at least this one LOL)

The Bison did not fare quite as well. I'm not sure what the insurance company is gonna do, but the frame is bent in multiple places (note bed to cab alignment). Needless to say, I'm not sure who, how, when or if that truck is going to get fixed. It was our primary vehicle. So I texted the owner of the Ram to see if he was still interested in selling. We made a deal, I showed proof of funds, he showed proof of ownership and we booked a flight for Arizona for Saturday, leaving Montana 6 am.

Three days, 1375 miles, what could go wrong?

To Be Continued.

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Sportin' Wood

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If you need anything around the Prescott area, let me know. I'll be around this weekend.

Bummer about the Bison...I'd put a flatbed on it and make it a Jr. Ranch truck.
Thanks for the offer, we hopefully will not need much, but we are going to spend the night at our Son's house in Kingman on Sat night. If we suspect any issues, I'll leave the truck with him and fly home.

There has been all sorts of ideas floated about the Bison, but until I know what insurance is gonna do, I try and curb my enthusiasm. However, I did find a semi new (used) aluminum Flatbed for a midsize truck for sale in AZ. LOL. We always joked this little truck was a jeep, it does really well off road trail riding. It's like driving a Kabota tractor.

The frame is mangled at the rear horns which is as expected. The more concerning damage is the deformity in the frame forward of the front spring hanger on the rear end. The under mounted spare tire pushed the differential forward as well. My son believes the axle tubes may be bent, but I don't see noticeable tow out in the rear wheels. My FIL was a heavy collision mechanic most of his life, while he is retired, I'm sure he would be happy to sit, drink beer and tell me how to fix this sprinkled in with a few comments about how dumb I can be. LOL

If this truck had a favorable buy back, it would not take much to make it road worthy, but it would not meet factory specs. While the bed looks normal from outside it has a hell of a crown inside and I don't see much for a buckle in the bedsides. I think a back half frame replacement and flatbed would be the most sensible.

These trucks as well as the Gladiator Jeeps have a history of frame failures that result in misalignment of the bed to cab. I've actually seen much worst than this, from a less impactful event. The AEV rear bumper is fascinating to me how it absorbed so much energy. That is a testament to the engineering they put into their products.

I was hit by an early 2000s Yukon traveling at about 45 MPH. I was moving, but slowly. My airbags did not deploy, the Yukon did deploy airbags and the engine found its way to settle on the pavement. My driver restraint (seat belts) are locked and the dash shows a restraint warning and crash detection. Truck runs, kinda drives.
 

Spitfire

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Glad you made it of the accident ok. Good luck on the mission. Looking forward to the story of the trip.
 

Cole Trickle

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sounds fun..... Quick stop by HF for a cheap floor jack some tools along with a stop at a auto parts store for some hose/clamps/oil and a bunch of water and i would send it as long as the tires were good and fairly new.
 

Sportin' Wood

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I've got a friend that has done this three times. He is also odd. However he goes a bit more extreme and does it as a week long vacation. He did a 72 Blazer, a 79 Toyota hilux and a mid 70s F100.

His Toyota adventure was epic, he shipped new tires and some parts to a nearby partner in crime that gave him a stop over spot to make it road worthy. He went from Wyoming to SoCa. It was fun watching his adventure as stuff broke down and he fixed it. He still has all three and the F100 is an amazing truck now that he drives all over the country. He is currently doing a build on a Full Size Jeep truck.

All of his old stuff is mostly sleepers or period correct. I hear the Blazer was for sale, it was a perfect stock rig. The Toyota is a fun little truck, it is far from perfect, but he makes people look bad on the trails with it. The F100 is an incredible truck. His attention to detail and the way he builds stuff is amazing. He is a new product design engineer for a popular 4 wheel drive company, so it makes sense.

He does this trip every year called the Relic Run, where a bunch of old school enthusiasts go camping for a long weekend somewhere in the west and can only do it in early 4 wheel drives and use all the old camping gear. He normally takes an old restored canoe or something, this year he had a restored early 70s dirtbike.
 

pwerwagn

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Glad you found a 98 12V! I assume the truck was originally an auto (180 pump/dana 70) truck?

I've owned a bunch of 2nd gens, and TBH I never had issues with the unit bearings or the CAD sleeve on the 30 spline front 60. Ball joints, track bars, etc were a bigger issue but still not a big deal. If you do convert it to hubs, go ahead and get rid of the crappy 30 spline inners as well and make it a real 60. If youre even more motivated, find an 02 front housing that didnt have CAD.
 

Sportin' Wood

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Glad you found a 98 12V! I assume the truck was originally an auto (180 pump/dana 70) truck?

I've owned a bunch of 2nd gens, and TBH I never had issues with the unit bearings or the CAD sleeve on the 30 spline front 60. Ball joints, track bars, etc were a bigger issue but still not a big deal. If you do convert it to hubs, go ahead and get rid of the crappy 30 spline inners as well and make it a real 60. If youre even more motivated, find an 02 front housing that didnt have CAD.
It's a 96, I gave up on the 98 unicorn. Thanks for the heads up on the front end parts. I like searching for stuff so maybe I'll go looking for an 02 Front.
 

Sleek-Jet

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So my YouTube feed serves up a video from someone that is making Aluminum dashes for the second gen Dodge trucks.

I'll be happily following along on this adventure. If you're in Tucson and have time be sure to get a Sonoran Hot Dog.
 
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HNL2LHC

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Wow, such a bummer to see the Colorado damaged. Good to hear that you were not hurt too bad. Sounds like you are going to have a blast or maybe not. LOL Best of luck to you and the Mrs. On this journey.

Looking forward to the thread and safe uneventful travels. 👍
 

angiebaby

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Quick update since I only have my phone:

Arrived in Tucson around 1:30. Bought the truck. Left Tucson, everything fine so far. Stopped in Chandler at Lowe’s for fire extinguisher and a 200+ set of tools (sockets, Allen wrenches, etc). Ate, turned onto US-60 just as it was getting dark and the headlights are worthless. Tried to make it work, but would be too dangerous to drive all the way to our son’s in Kingman in the dark. Stopped in Wickenberg for the night.

Jeff will add a more colorful write up with pics later. 😊 hopefully not too colorful. 😂 the sunset was pretty, though.
 

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dezrtracer

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Damn Jeff !! Glad the accident didn't mess you up too bad . Can't wait to see the rest of your adventure . Have a safe trip and hope to be seeing you two soon .
 

cofooter

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Cool thread, looking forward to seeing the truck and hearing updates as you get to know it!!!
 

mjc

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Ok this was boring nothing went wrong, makescfor a horrible thread with no broken stuff. Good you had no problems but....
 

Sportin' Wood

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1370 miles, made it home about 5:30 Mountain Time. I'm happy with the purchase, the only real issue was the headlights, but we figured out the problem, unfortunately they are going to need attention before I can drive at night, so we raced the sun every day. Truck is a hard charger. It likes 70-75mph (1800rpm) and does not care how long or steep the hill. There are a handful of things to address, but for an almost 30 year old truck, this is going to make a great platform. I'm pleased. We did develop a few leaks along the way, but we drove a long way.

The Allison behind the 12 valve is like driving our diesel pusher but about 20 tons lighter. The same quirks the DP has are similar with this in how it shifts. 55 MPH is right between gears, so that speed kind of sucks. I've got a few funny stories to share, Angie took some photos. The only drama was driving on the 60 before Wickenburg. That needs it's own post, to fully appreciate and get the full comedic value. My neck and shoulders are smoked from not giving myself time to recover, so I'll share that later this week.

The guy I bought this from is a retired Army Air Corps mechanic or something. He had a massive yard attached to the base in the town next to Tuscon. They had a pile of these planes they get back into service and they send them to the Caribbean to serve as cargo planes. Interesting guy, sounds like he grew up in Tuscon. Well thought out build on this thing and I'm sure it contributed to us making it all the way home. He spent over an hour explaining things and provided multiple volumes of service manuals.

We've already got a list of things to start working on, but the truck cost about what a down payment would be on a new truck. I can do a lot and still be nowhere near the cost of a new truck.
 
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monkeyswrench

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Glad you made it home, and in decent time considering the lack of night driving. Truck looks good!

Two things: the rpm you may be able to bump changing tire size, or just changing the "tune" in the TCM.

The quirks of an Allison, yep, they feel weird. On my quest for knowledge, I talked to a trans guy with knowledge of stuff. He explained it like this: the Allison platform drops line pressure, and disengages the previous gear before applying pressure to the next. With the Duramax trucks, Chevy did the best they could to make it feel "normal". He also added that, and massive friction sizes, are what make them so strong. He felt the tuning of the Chevy types was what led to solenoid failures, as their commercial counterparts don't suffer the same failure rate.
 

Sportin' Wood

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Ok this was boring nothing went wrong, makescfor a horrible thread with no broken stuff. Good you had no problems but....
There was really only one problem, the lights. But it was kind of funny.

Glad you made it home, and in decent time considering the lack of night driving. Truck looks good!

Two things: the rpm you may be able to bump changing tire size, or just changing the "tune" in the TCM.

The quirks of an Allison, yep, they feel weird. On my quest for knowledge, I talked to a trans guy with knowledge of stuff. He explained it like this: the Allison platform drops line pressure, and disengages the previous gear before applying pressure to the next. With the Duramax trucks, Chevy did the best they could to make it feel "normal". He also added that, and massive friction sizes, are what make them so strong. He felt the tuning of the Chevy types was what led to solenoid failures, as their commercial counterparts don't suffer the same failure rate.
It's has 3.55 gear ratio and 35" Tires. My guess is that it's got the fuel pressure and timing turned up because it has way more balls than the last 12 valve I had. It seems lazy at 1300 RPM if you are in overdrive. I'm thinking 1500 would yield good MPG, but I'm gun shy about EGTs after driving the Big RV, it hated that RPM due to the DPF. It has a OD lockout, but I did not want to risk screwing with all the gadgets like the Exhaust brake and the Lockout while we raced home. Ran about 500-700 degrees on the EGTs. Touched 900 a couple times for about a minute on some long hills. Tested her out to 2200 RPM during a pass and we were about 85-90MPH according to the radar detector. The speedo is off due to the tires. Previous owner says it has a calibration device up under the dash.

It's going to take me some time to fully understand the truck, I've had almost no time to dig into it.

We got about 16MPG but that is suspect for a couple reasons. I'm sure if I was not passing people like Earnhardt on the grades I might have done better on fuel.

Last night we rolled off the highway into the hotel parking lot as it got too dark to drive without headlights. My co pilot is a bad ass at planning road trip stops.
 

monkeyswrench

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There was really only one problem, the lights. But it was kind of funny.


It's has 3.55 gear ratio and 35" Tires. My guess is that it's got the fuel pressure and timing turned up because it has way more balls than the last 12 valve I had. It seems lazy at 1300 RPM if you are in overdrive. I'm thinking 1500 would yield good MPG, but I'm gun shy about EGTs after driving the Big RV, it hated that RPM due to the DPF. It has a OD lockout, but I did not want to risk screwing with all the gadgets like the Exhaust brake and the Lockout while we raced home. Ran about 500-700 degrees on the EGTs. Touched 900 a couple times for about a minute on some long hills. Tested her out to 2200 RPM during a pass and we were about 85-90MPH according to the radar detector. The speedo is off due to the tires. Previous owner says it has a calibration device up under the dash.

It's going to take me some time to fully understand the truck, I've had almost no time to dig into it.

We got about 16MPG but that is suspect for a couple reasons. I'm sure if I was not passing people like Earnhardt on the grades I might have done better on fuel.

Last night we rolled off the highway into the hotel parking lot as it got too dark to drive without headlights. My co pilot is a bad ass at planning road trip stops.
Egt's seem pretty good, so that's a major plus. Hell, making a banzai run from Mexico to Montana is a hell of a shakedown 🤣 It is a P-pump, correct? Really, it may just need a little adjustment to bring it to where you want it. It probably kicked ass around town, or on the highway towing a trailer/loaded down. You pretty much bobtailed the thing with no throttle angle like it's been used to. It's probably thinking it got retired;)
 

rrrr

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I'm late to the party, just wanted to express my relief you're pretty much uninjured. That must have been a helluva hit.
 

NicPaus

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Was hanging with my Buddy tonight. He has 3 of those trucks. He won't sell. In route Driving 1 up to Prescott to park at his parents property. Having another shipped. He has 4 Dodge trucks.

One is a 97 that was turned into a crew cab. It just sits but he is attached to it. One has a similar bed to what you just bought.
 

Sportin' Wood

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Egt's seem pretty good, so that's a major plus. Hell, making a banzai run from Mexico to Montana is a hell of a shakedown 🤣 It is a P-pump, correct? Really, it may just need a little adjustment to bring it to where you want it. It probably kicked ass around town, or on the highway towing a trailer/loaded down. You pretty much bobtailed the thing with no throttle angle like it's been used to. It's probably thinking it got retired;)
I've got a file with receipts I need to go through, but it looks like they go back shortly after time of purchase. While this truck has 309K miles, the receipts tell the story, with a new motor installed 50K ago. It started life in Alaska, then went to Florida, so my guess is that the original owner was in the military. I'm the 4th owner. Owner number two did the Alison Conversion in 2015 in Florida, motor in 2018. so 50K miles in the last 6 years tells me this thing was not serving duty as a horse hauler. The Allison Transmission swap cost more than what I paid for the truck. Bed was installed in 2021. It had a camper on it because it has cab rash, likely the second owner. Story I got is that the second owner retired, built the truck to travel and the wife wanted a new truck by the time they got to Arizona.

1996 model P-Pump
https://www.drivingline.com/articles/cummins-history-lesson-2-94-98-59l/

It's not perfect, like all my stuff it needs attention, but I don't mind a project. I own it. Know I need to get a crash course in how this thing works so I can fix it when needed.

If I don't like it, this truck will fetch a profit up here in Montana. This is a great farm truck.

I gotta find the block heater plug, the seller laughed when I asked, he said you know your in Arizona right?
 

monkeyswrench

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I've got a file with receipts I need to go through, but it looks like they go back shortly after time of purchase. While this truck has 309K miles, the receipts tell the story, with a new motor installed 50K ago. It started life in Alaska, then went to Florida, so my guess is that the original owner was in the military. I'm the 4th owner. Owner number two did the Alison Conversion in 2015 in Florida, motor in 2018. so 50K miles in the last 6 years tells me this thing was not serving duty as a horse hauler. The Allison Transmission swap cost more than what I paid for the truck. Bed was installed in 2021. It had a camper on it because it has cab rash, likely the second owner. Story I got is that the second owner retired, built the truck to travel and the wife wanted a new truck by the time they got to Arizona.

1996 model P-Pump
https://www.drivingline.com/articles/cummins-history-lesson-2-94-98-59l/

It's not perfect, like all my stuff it needs attention, but I don't mind a project. I own it. Know I need to get a crash course in how this thing works so I can fix it when needed.

If I don't like it, this truck will fetch a profit up here in Montana. This is a great farm truck.

I gotta find the block heater plug, the seller laughed when I asked, he said you know your in Arizona right?
That truck's badass! With the motor being done, no KDP problem to worry about. Learning the motor is pretty easy, as they aren't extremely complex. For the block heater cord, check under the passenger battery tray. They were tied up under there. My 01 had 400k on it, and it had never been pulled out...until I moved to AZ 🤣
 

TeamGreene

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View attachment 1424887 View attachment 1424889 View attachment 1424890


1370 miles, made it home about 5:30 Mountain Time. I'm happy with the purchase, the only real issue was the headlights, but we figured out the problem, unfortunately they are going to need attention before I can drive at night, so we raced the sun every day. Truck is a hard charger. It likes 70-75mph (1800rpm) and does not care how long or steep the hill. There are a handful of things to address, but for an almost 30 year old truck, this is going to make a great platform. I'm pleased. We did develop a few leaks along the way, but we drove a long way.

The Allison behind the 12 valve is like driving our diesel pusher but about 20 tons lighter. The same quirks the DP has are similar with this in how it shifts. 55 MPH is right between gears, so that speed kind of sucks. I've got a few funny stories to share, Angie took some photos. The only drama was driving on the 60 before Wickenburg. That needs it's own post, to fully appreciate and get the full comedic value. My neck and shoulders are smoked from not giving myself time to recover, so I'll share that later this week.

The guy I bought this from is a retired Army Air Corps mechanic or something. He had a massive yard attached to the base in the town next to Tuscon. They had a pile of these planes they get back into service and they send them to the Caribbean to serve as cargo planes. Interesting guy, sounds like he grew up in Tuscon. Well thought out build on this thing and I'm sure it contributed to us making it all the way home. He spent over an hour explaining things and provided multiple volumes of service manuals.

We've already got a list of things to start working on, but the truck cost about what a down payment would be on a new truck. I can do a lot and still be nowhere near the cost of a new truck.
She's a Butte!
 

pwerwagn

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My guess is that it's got the fuel pressure and timing turned up because it has way more balls than the last 12 valve I had. It seems lazy at 1300 RPM if you are in overdrive.

On a P-pump, the pressure doesnt matter much as long as it has enough. A correctly operating overflow valve and stock lift pump is all you need. Timin wise, the P7100 is fixed timing. It doesnt do dynamic timing like the earlier VE or later VP pumps. So if its set at 15*...thats where its at all the time. The drawback to this is, if you advance timing to help with fuel mileage and higher rpm EGT's, you also lose a bit of torque down low. I run my P pump trucks at lower timing than most, just to keep the off-idle power.

Regarding headlights, just buy the 99-02 sport headlights. They have 4 bulbs instead of 2. Then it is almost imperative that you do the headlight relay setup vs sending all the current thru the dash switch. That alone will make the headlights work better, but the 99+ sport lights are a huge upgrade. Of note...they have to be the sport style (the trucks with the painted plastic front bumper) and 99+ only.

Have you looked to see what CPL the motor is yet? Be curious to see if it still has the 885 pump, or if it was replaced with a 887/913 when they rebuilt. An 887/913 (215hp) pump can make big power with just a few small mods. If you have any p-pump questions we can chat. All I did in a past life was 12V performance stuff.

Is it still the stock HX35 turbo?

--Jeff
 

Mandelon

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That's a great platform for an overcab with tool boxes. I like it.
 

Sportin' Wood

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Ran out and checked a couple things while lunch was cooking. Woofing down some chow and surfing RDP.

Block heater plug is missing, but the block heater is in place, looks like it the thread into block style, not the freeze plug style. $35 bucks for a cord, $75 if I get the element. My strategy is let sleeping dogs lie when it comes to threaded things into a block, I tend to mess those up. Hopefully the element is still good.

Got the headlight out. The new bulbs were not snapped in all the way and they rattled out and melted the housing. It was facing toward the sky so that explained why the lights sucked so bad. I whittled the melted plastic and got the bulb nut to work, I'll just go grab some new bulbs this afternoon and we will run that for now.

That's a great platform for an overcab with tool boxes. I like it.
The plan is to find an Alaskan and graph that on. We are sick of the Roof Top Tent, it will have to last until we find a good Alaskan camper. The units up here are hammered from the weather, I'll buy one in Arizona or California. Less likely to have rot and water damage.
On a P-pump, the pressure doesnt matter much as long as it has enough. A correctly operating overflow valve and stock lift pump is all you need. Timin wise, the P7100 is fixed timing. It doesnt do dynamic timing like the earlier VE or later VP pumps. So if its set at 15*...thats where its at all the time. The drawback to this is, if you advance timing to help with fuel mileage and higher rpm EGT's, you also lose a bit of torque down low. I run my P pump trucks at lower timing than most, just to keep the off-idle power.

Regarding headlights, just buy the 99-02 sport headlights. They have 4 bulbs instead of 2. Then it is almost imperative that you do the headlight relay setup vs sending all the current thru the dash switch. That alone will make the headlights work better, but the 99+ sport lights are a huge upgrade. Of note...they have to be the sport style (the trucks with the painted plastic front bumper) and 99+ only.

Have you looked to see what CPL the motor is yet? Be curious to see if it still has the 885 pump, or if it was replaced with a 887/913 when they rebuilt. An 887/913 (215hp) pump can make big power with just a few small mods. If you have any p-pump questions we can chat. All I did in a past life was 12V performance stuff.

Is it still the stock HX35 turbo?

--Jeff
Digging through paperwork. Looks like:
Remanufactured Longblock, not sure serial number
Injection Pump Rebuild Model # 0402736841
Rebuilt Turbo Holset Model # 3534919

Rebuilt at 276,986 Currently at 309K so about 35K miles since rebuild in March 2018.

Not sure what that tells us, but hopefully it makes sense to you @pwerwagn Motor work done by Diesel Powerhouse in Callahan Florida.
 

pwerwagn

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Digging through paperwork. Looks like:
Remanufactured Longblock, not sure serial number
Injection Pump Rebuild Model # 0402736841
Rebuilt Turbo Holset Model # 3534919

Rebuilt at 276,986 Currently at 309K so about 35K miles since rebuild in March 2018.

Not sure what that tells us, but hopefully it makes sense to you @pwerwagn Motor work done by Diesel Powerhouse in Callahan Florida.

0 402 736 841 should be a 94/5 175 hp pump from a 5 speed truck (also called an 841 pump).

That turbo should be a stock HX35W from an auto truck. Interesting that it has a 94/5 5 speed pump if the truck was originally auto (auto 96-98 would be a 180 pump).

Those smaller pumps, make sure you have good fuel pressure (make sure your overflow valve is functioning correctly). If you are looking for more power, look up P7100 AFC mods. A little adjusting, and grinding and flipping some washers around, etc will go along ways. The AFC is used more as "fuel management" than horsepower gains, but in stock form the AFC will limit power if you start going with more fuel. The AFC is used to manage fuel vs boost, the AFC foot basically "blocks" the fuel plate. The fuel plate only comes into play when enough boost is built to move the AFC foot far enough FWD to allow the gov lever to come into contact with the plate.

The smaller pumps also work good with the 2095 rack plug, those will allow for far more rack travel. I personally prefer 4K gov springs over 3K, just because it will rev to 4K doesnt mean it has to, but I feel like you can make it more driveable with 4K's without losing any fueling nearing 3K. From there, a fuel plate will get you as much power as I assume you are looking for, at least more than your HX35 can handle at montana altitudes.

I am assuming you are going for reliability and mpg first, hp second? You can easily make that pump/setup make low 300's to the wheels with manageable EGT's.

-Jeff
 

Sportin' Wood

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0 402 736 841 should be a 94/5 175 hp pump from a 5 speed truck (also called an 841 pump).

That turbo should be a stock HX35W from an auto truck. Interesting that it has a 94/5 5 speed pump if the truck was originally auto (auto 96-98 would be a 180 pump).

Those smaller pumps, make sure you have good fuel pressure (make sure your overflow valve is functioning correctly). If you are looking for more power, look up P7100 AFC mods. A little adjusting, and grinding and flipping some washers around, etc will go along ways. The AFC is used more as "fuel management" than horsepower gains, but in stock form the AFC will limit power if you start going with more fuel. The AFC is used to manage fuel vs boost, the AFC foot basically "blocks" the fuel plate. The fuel plate only comes into play when enough boost is built to move the AFC foot far enough FWD to allow the gov lever to come into contact with the plate.

The smaller pumps also work good with the 2095 rack plug, those will allow for far more rack travel. I personally prefer 4K gov springs over 3K, just because it will rev to 4K doesnt mean it has to, but I feel like you can make it more driveable with 4K's without losing any fueling nearing 3K. From there, a fuel plate will get you as much power as I assume you are looking for, at least more than your HX35 can handle at montana altitudes.

I am assuming you are going for reliability and mpg first, hp second? You can easily make that pump/setup make low 300's to the wheels with manageable EGT's.

-Jeff
Drive-ability, reliability are my goals. Fuel mileage would be next. Comfort shortly after that. While I'm saying that now, things can change. We have a pretty fair diesel performance shop about 50 miles north, I'll be making an appointment for some dyno time, tuning and an inspection from those guys to see what we have.

I still have to spend some time taking care of the Colorado that got punched in the ass. Met with the auto shop this afternoon, visited my retiring barber for the last time, went to police station to get a report and got some headlight bulbs to see if we can get some lights this evening. Already got the lights installed before dinner, now off to get some turn signals while I'm in there, I was to distracted to think about getting those on my last trip to the parts house.

Winter is coming, so the mad dash begins to get projects done.

I still need to go through that stack of receipts and see what we got. It's like an Easter Egg hunt.
 

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Sportin' Wood

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So here is the light story. The day started at 3am Mountain Time to catch a plane to Tuscon.

Headed west on I10 late afternoon early evening. That time of day when you can't see shit because the sun is just straight in your face. I forgot how brutal that can be, but we need to get to our sons house in Kingman. The plan was to take the 60 through Wickenburg, stop in Kingman and cruise I15 all the way to Montana. Being a boy scout we stopped and bought a 190 something Craftsman tool kit, a fire extinguisher and hit Bevmo to cash in a pile of Angie's gift cards on booze in case we got stuck in the desert Angie would be entertained. For whatever reason, water did not cross our minds. Might have been a good idea after eating a helping of salty ass Mexican food. Something we don't get in Montana.

There was a nice summer storm brewing so we figured maybe we would get a light show and some rain. We got wind and a few drops. It got dark as we turned off on the 60 and the road narrowed. I was suspect of the headlights but it hit me when it got dark that the lights where terrible. I found a place to stop and confirmed they were on. But they sucked. Like pretty much no lights.

I struggled with them trying to chase down any car I could follow, but people seem to get freaked out when an old clapped out truck follows them too long. They bolted like jackrabbits.

I finally spied a rest stop and whipped in to see WTF was going on with the lights, it seemed like one was pointing toward the sky and the other off to the left. Neither on the road. No problem I got a tool kit and packed a headlamp and flashlight in my travel bag. I pulled out my fancy new tool kit, snapped all four corner open and was anticipating shinny new tools laid out before me like the offering at mass. Strange, the box won't open. Damnit, zip ties. Guess what the TSA don't let you take on a plane? No knife, no leatherman. But because I'm a boy scout, I have fingernail clippers just for this situation. Not big enough to cut zip ties, but the nail file got the job done. Finally I'm in. It was about this time I realized the army of black ants that had smelled the sweat pouring from my brow and came to collect.

Now I noticed that some type of air attack was also accompanying the ground swell. FN bugs everywhere, jeeezus Arizona. It only took a few moments to realize I needed sometype of wall to see WTF was going on with these light adjustments. Anyone that has a 12 valve knows you don't try and hold a conversation with the hood open why you are looking directly into the headlights, I was so damn blind I could not even see the screw driver attachments. Damn to hell these ants. We gotta move. This must be bat country.

Lightning thunder and threat of rain was nothing on these bugs. I can't hear, I can't see, damn it's hot. I packed up the tools and went to close the box when all the sockets went scattering into the darkness, for sure the 10MM is leading the charge. Damn it. See how much of the herd of sockets you can round up we gotta move this truck away from the ants. This was followed by a bunch of indecision and finally giving up on the lights and deciding we are stopping in Wickenburg for the night no matter the conditions of lodging. Oddly which was only a few miles down the road. Finally safety, but hell I need some water. I think I freaked the bell boy out as I violated the vending machine for 4 bottles of water, and drank the first before the third dropped.

The AC sounded like a jet boat idling through the channel, I fell asleep quickly, the day ended at 10pm AZ time

The next morning I felt the tell tale sign of Arc flash. Between driving into the sun and staring directly into the headlights I gave myself arc flash. For those that weld it's pretty common, feels like sand in your eyes. No wonder I could not see shit the night before. I walked out onto the balcony and was greeted by a hummingbird and reminded why I love the morning in Arizona. A roadrunner chased some type of bug, hopefully those bastards from last nights brother. We checked out of the no tell motel and prepared to start the day when I realized the windshield is tinted. No shit you can't see. No more driving at night I guess, now we gotta haul ass. Drive to Kingman was wonderful, I sure love the Arizona desert.

Stopped at our kids house in Kingman, and we figured out the lights. The plastic nut that holds in the bulb was not installed correctly and the bulbs fell out, when the fell out they pointed up in the sky and to the left where they lay and proceeded to melt themselves into the back of the housing. Yep, no lights.

That was pretty much the only issue. I fixed the lights this evening. There are a few minor things, but no show stoppers that we found after over 1300 miles. Eyes are still pissed, but hey will be fine, I've had worse cases of arc flash. Truck will get the tint all replaced when we go to havasu this winter.

Those damn bugs came from nowhere all at once, I was chasing shit out of the truck the next morning.
 
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